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Smart HACCP OROG_H

Smart HACCP Management System

The Smart HACCP Management System utilizes IoT technology in food manufacturing plants to automatically record, manage, verify, and store Critical Control Point (CCP) monitoring data in real time, preventing data falsification or tampering. The system enables management of foreign material control, hygiene and process inspections, CCP verification checks, pest control management, and calibration logs. It also integrates washer systems, metal detectors, and temperature and humidity records to provide alerts, traceability, and corrective actions for more efficient CCP management.

What is Smart HACCP?

A comprehensive real-time HACCP management system that digitalizes record logs using IoT technology
and automates monitoring of critical food safety control points and major processes,
encompassing data collection, management, and analysis.
  • Automation

    Manual recording of temperature and time,
    handwritten detection logs

    Systemized food safety management
    with automated IoT-based monitoring

  • Data Exchange

    Information delivered through handwritten records

    Real-time data transmission
    through automated monitoring tools

  • Intelligence

    Reliance on individual operator judgment

    Utilization of intelligent big data analytics

  • ICT Convergence

    Verification of handwritten logbooks

    Analysis of transmitted big data with automatic recording,
    alerts, and corrective actions when standards are exceeded

Benefits of HACCP Implementation

A real-time integrated HACCP management system that digitalizes various log data using IoT (Internet of Things) technology and automates the monitoring of critical control points and key processes related to food hygiene,
comprehensively covering data collection, management, and analysis.
Benefits of Smart HACCP Implementation

HACCP Records

Digitalization of HACCP document management
Reduced workload and improved productivity
Decreased paper-based documentation

HACCP Monitoring

Real-time monitoring of CCP (Critical Control Points)
Immediate corrective action in case of hazards
Accurate data collection through sensors
Improved production standards

HACCP Audit

In the event of a workplace incident
Rapid response
Reduced audit time

Big Data Utilization

Big Data analysis of CCP hazard factors
Establishment of predictive food safety policies
<Benefits of Smart HACCP Implementation> ※ Reducing employees’ workload and lowering production costs
Key Considerations When Implementing Smart HACCP
  • 01

    Automated record management of Critical Control Points (CCP)

    Whether a system is in place to automatically collect, store, review, and approve data in real time
  • 02

    Prevention of tampering and falsification of monitoring records

    Whether arbitrary modification of data is prevented
    Whether revision history can be verified when modification is unavoidable
  • 03

    Alert for deviation from critical limits

    Whether warning and notification functions are provided when CCP critical limits are exceeded
    Storage, retention, and retrieval of log records for CCP critical limit deviations
  • 04

    Response plan in case automated record management system cannot operate

    Whether there is a response plan in case the automated system becomes inoperable
    Establishment of a CCP monitoring emergency plan

HACCP Mobile Menu Configuration

Performance Registration Production performance can be registered when a production order is issued from MES.
Process Inspection Process results and good/defective quantities and defect types can be registered.
Incoming Inspection Incoming inspection can be registered and viewed.
Work Order Production work orders
Purchase Receiving Products and materials purchased through purchase orders can be registered upon receipt.
Delivery Shipment Products are shipped based on the shipment order registered in MES.
Inventory Inquiry Inventory can be checked and registered.
HACCP Documents HACCP-related inspection checklists can be registered.
Pest Control Pest control inspection records can be registered.
Material Issue Materials can be issued on a FIFO basis by scanning material barcodes.
Notices Notices registered in MES can be viewed.

HACCP Management Documents

Complaint Management Log
Recall-Related Documents
General Hygiene Management and Process Inspection Checklist
Nonconformity Management Checklist
Supplier Inspection Checklist
Critical Control Point (CCP) Verification Checklist
Pest Control Checklist
Calibration Certificate
Raw and Subsidiary Material Incoming Inspection Log
In-house Training Log and Annual Training Plan
Foreign Material Management Checklist
Equipment History Card
Finished Product Shipment Management Records
Client Contact List
Sub-material Test Report
Health Certificate
Other Legal Documents (Business Registration Certificate, Business License Report, Building Register, Mandatory Hygiene Training Certificate, HACCP Team Leader Training Certificate, Factory Registration Certificate)
Disinfectant MSDS
Product Manufacturing Report
Pest Control MSDS Documents
Pest Control Disinfection Certificate
Pest Control Result Report

Quality certificate

  • GS Certificate

  • Incheon Metropolitan City Excellent Quality Product Designation Certificate